Packing Medium to Small Boxes Only:
As mentioned before, I have numerous box sizes that I use most of the time. I try to buy the fewest box sizes possible, and when I work, I try to keep my sizes within these box sizes. The boxes I keep on hand are a few 16x12x12 for somewhat larger items. I keep lots of 14x10x8, 10x8x6, and 8x7x6. I also have much larger boxes that I use for my gallery accounts, but the one I use most is 20x16x14. Very rarely, I have to use 20x20x20, but I prefer using more 20x16x14 if I can do it. Again, I'll only cover packing the larger boxes if requested.
Single items only (or 2 small, uncomplicated pieces sometimes): I decide the box size I need (I actually have sizes drawn onto a flat piece of wood that I pack on so I can test the piece for fit, allowing for extra space all around, of course.)
I tape the box first across the long sides to hold the sides in place so I can snugly tape the long sides in the center of the box. Then I add at each end a strip of tape across the short sides. I do this process on both top and bottom.
First, wrap in bubble wrap, at least 3 rounds, depending on any parts that stick out a lot. If I have something that sticks out, I usually pad that part separately and then wrap with the bubble wrap. Tape it closed in every direction.
Add packing peanuts to bottom of box, allow at least 2 inches. Put in piece. Again, if I have parts that stick out, say a bone on one of my dog masks, I'll add flat sheets of styrofoam on either side of the stick-out piece to protect it even more. If I'm pushing the edges a bit, which I rarely but sometimes do, I add extra sheets of stiff foam around the sides of the box.
Then I finish filling the box snugly but not too tightly with additional peanuts.
I always add, by the way, a business card, with a note and my signature.
Then I weigh the box, purchase a shipping label, and get it out the door! If you don't have a good scale, by the way, you can often find really nice ones someplace like Goodwill. I have multiples, a 25 lb, a 5 lb, and a 2 lb, (the 2-lb is at my work table so I can loosely measure the size of the piece of clay I need.)
This system works well for me, and I even get compliments in my feedback about my packing style. And fair warning, if you're anxious about having something get there in one piece, over-pack! Then you can sleep well.
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